Blog Archives

Exhaust flange spacer manufacturing

  I had two aluminium spacers made up to fit between the exhuast muffler flange and heat-exchanger flange. Air was used to cool the bit for the purposes of filming, then the cooling fluid was used. These spacers will allow me

Posted in Exhaust system, Uncatagorised

Exhaust Work

I made a stand out of some ply to hold up the new exhaust. Before getting it into position I bolted on the flanges. I was now able to see how it fitted under the bumper and up against the

Posted in Exhaust system, Uncatagorised

Heat Exchanger support brackets

With the engine now in I’ve been installing hoses and cables. Some cables have had to be repaired here and there and I had to re-make the wires going to the injector resistors. I made four new supports that bolt

Posted in Engine & transmission, Exhaust system

Heat Exchanger painting

Posted in Engine & transmission, Exhaust system

Heat exchanger fitting

With the new heat exchanger lids everything is naturally a lot more rigid when all attached. That’s the good news, the bad news is of course the badly fitting exhaust. The photos will show just how bad it is. My

Posted in Exhaust system

Heat exchanger repair

My welding skills have improved vastly on this one, but the outer skin doesn’t weld very well. What ever the composition is, it’s difficult to weld neatly…

Posted in Exhaust system

Beginning repair of right heat exchanger

Posted in Exhaust system

Pics of new exhaust

I’ve included a few photos of the new exhaust also. I expect some alignment problems when it will come to fitting it but it shouldn’t be too difficult I hope.

Posted in Exhaust system

Left heat exchanger repair

I decided to tackle the welding job on the heat exchanger myself. The welding isn’t the prettiest but it will do the job. I used a MIG welder and I expect to do a much better job on the next

Posted in Exhaust system

Start of heat exchanger repair

Posted in Exhaust system